Flight-grade titanium aerospace bracket printed by Additiveio, dramatic raking side-light against dark background
Metal Additive Manufacturing · Portland, OR

Flight-grade titanium.
Six weeks.

Laser powder bed fusion brackets that pass AS9100 qualification requirements in a single build cycle. Cut the 18-month casting lead time by 75%.

Ti-6Al-4V >99.5% density AS9100-ready process ITAR-aware facility
The Real Difference

Cast lead times vs. printed lead times

Every step in the casting qualification chain is a separate engagement. LPBF compresses them into a single, documented build cycle.

CASTING 18 months
Pattern development & tooling
Mold fabrication
Pour & solidification
Rough machining
Solution anneal / HIP
Finish machining
NDT inspection (cycle 1)
First article inspection
Qualification build (2nd pour)
NDT inspection (cycle 2)
Documentation compilation
Delivery
LPBF PRINTED 6 weeks
DfAM review & parameter lock
LPBF build + HIP cycle
CMM + NDT inspection
Documentation package delivery
How It Works

Engineering-to-delivery in three phases

Each phase is documented and traceable. You receive an AS9100-compliant package at delivery.

01

Engineering Review

DfAM feedback on your CAD within 48 hours. We flag printability issues, support strategy, and tolerance callouts before we ever start a build.

02

LPBF Build

Ti-6Al-4V powder bed fusion with verified parameters. Oxygen content monitored throughout. Build records tied to your part serial number.

03

Inspection & Delivery

CMM dimensional report, material certs, NDT results, and an AS9100-compliant documentation package — delivered with the part.

Full Process Detail
Primary Alloy

Ti-6Al-4V ELI — aerospace grade, proven in flight hardware

Ultimate Tensile Strength 930–1000 MPa
0.2% Yield Strength 860–950 MPa
Elongation at Break ≥ 10%
Density 4.43 g/cm³
Part Density (LPBF) > 99.5%
AMS Specification AMS 4928
Full Material Data
Polished cross-section of a laser powder bed fusion titanium part showing microstructure and grain boundary detail

Have a bracket, fitting, or structural fastener that needs production qualification?